Oil & Gas

Yokogawa provided JCCP with an immersive and practical virtual field training curriculum using VR technology JCCP's training with this solution has received high praise from participants in oil & gas producing countries.

INPEX Corporation (INPEX) is Japan's biggest oil and gas development company and is involved in all aspects of this business, from research to exploration, production, and sales. INPEX is engaged in projects all over the world, in a total of 29 countries, including Japan, where it operates a gas production plant near Oyazawa, a town in Niigata prefecture.

Yokogawa provided integrated control and safety system to Banagas's CGP-3 gas processing plant.

N-IO based system contributes to reducing maintenance and other operating expenses (OPEX).

• STARDOM and FAST/TOOLS integrated SCADA solution for Indian Oil Corporation's multiproduct oil pipeline.
• STARDOM facilitates the total visualization of data needed for safe and reliable pipeline operations.

Operator Training Simulator helps improve human reliability in a young plant of PetroVietnam Ca Mau Fertilizer.

PVCFC and Yokogawa implemented OTS for third-party control and safety system as a team.

• Exapilot improves operations and reduces energy use at PTT Khanom Gas Separation Plant #4.
• This is a real solution package and a good tool for the plan-do-check-act (PDCA) cycle to achieve operational excellence in the plant.

• Completion of First FPSO Project for Prosafe Production Services Pte Ltd
• Integrated Control & Safety System (ICSS) makes possible centralised plant supervision and management of all control and safety functions on this FPSO.

• Yokogawa receives award for hot cutover of BP Sharjah plant DCS.
• Yokogawa was selected by BP as main automation contractor (MAC) for a project to replace the Sharjah plant's existing legacy DCS with Yokogawa CENTUM VP.

• Yokogawa completes automation replacement.
• A one-team approach by BP and Yokogawa was achieved by managing the business relationship in an open, performance-focused, and collaborative manner.

• CACT Offshore platform reduces unplanned downtime by migrating from Legacy PLC System to reliable CENTUM CS 3000.
• It is possible for CACT engineers to modify the system configuration, download software updates, and hot-swap I/O cards while the process control system is online.

• This is the first offshore platform in Thailand that is designed to make full use of FOUNDATION fieldbus technology.
• Thanks to Yokogawa's highly reliable systems and products, a safe working environment has been achieved.

A Malaysian Gas Processing and Transmission Company a subsidiary of the national oil & gas major, plays a prominent role in the gas business value chain. The company operates as a throughput service company providing the services of processing and transmission of gas to the power generation sectors and various customers. 

• World's largest control systems and PIMS for securing production over an extended period
• Fully-automated, alarm-free operation and reduced total cost of ownership

India's flagship natural gas company GAIL Limited integrates all India's Gas Pipelines by a Yokogawa FAST/TOOLS SCADA system.

• FAST/TOOLS SCADA system centralized monitoring & control of India's gas pipelines.
• All operation data can be directly utilized for gas allocation and billing.

• Yokogawa's integrated solution contributed to reliable and efficient operation.
• All the instrument information is fully integrated with the instrument management system.

• NAM needs to remotely monitor field devices and organize their maintenance schedule.
• True value in instrument diagnostics and preventative maintenance with powerful software tools like DTM.

• Yokogawa revamp of control systems at NAM Den Helder plant ensures stable gas supply in the Netherlands.
• Site survey, creation of a function design specification (FDS) from the existing TDC system database, documentation verification.

• Nearly 1000 FOUNDATION fieldbus devices were connected to the CENTUM CS 3000.
• PRM provides a single window interface to all FOUNDATION fieldbus and HART devices and this gives maintenance personnel quick access.

• FAST/TOOLS SCADA system has helped NAM reduce its operational costs.
• By installing this onto the existing system, the ever greater data streams became easier to manage.

Saudi Aramco's operations span the globe and the energy industry. The world leader in crude oil production, Saudi Aramco also owns and operates an extensive network of refining and distribution facilities, and is responsible for gas processing and transportation installations that fuel Saudi Arabia's industrial sector. An array of international subsidiaries and joint ventures deliver crude oil and refined products to customers worldwide.

• The plant was designed to be unmanned, except for some first-line maintenance personnel who are stationed at the plant.
• Through the use of the latest control system and FOUNDATION™ fieldbus technology supplied by Yokogawa, process control and the diagnostic monitoring of field instrumentation is done from remote locations.

• Yokogawa's FA-M3 PLC improves efficiency and accuracy at the lubricant blending processes in Thailand.
• FA-M3 is integrated with SFC Excellence's enterprise resource planning and recipe management system.

• Yokogawa provides CENTUM VP subsea and topsides integrated control systems to Stones subsea wells in the Gulf of Mexico.
• The high reliable CENTUM VP system was ideally suited for the world's deepest subsea facility.

STARDOM field control node (FCN) autonomous controllers allow both Modbus master and slave functions to run simultaneously.

Temperature Monitoring Solution forMaximum VSD Operating Efficiency
 

Hot Spot Monitoring for Safety with a Fiber Optical Temperature Sensor

In this application, the customer’s facility was using petroleum-fired generation and required a reliable and accurate flow measurement technology to measure the fuel flow required to run the turbines. The fuel flow to the turbine was to be measured and compared to the power generated by the turbine in megawatts, which would be the direct indication of the power generation efficiency, known as the plant settlement system application.

Gas flow data calculated by an RTU can be sent back to a transmitter using the two-way communications capability of FOUNDATION fieldbus.

To make the most of the advantages of GPRS, Yokogawa's STARDOM FCN/FCJ intelligent RTUs and FAST/TOOLS SCADA package have several functions that reduce the number of packets that must be sent. This dramatically lowers communication fees.

Operators must receive diagnostic information before a line block leads to a malfunction. Yokogawa provides predictive diagnostics based on trend analysis of the blocking factor, which improves maintenance efficiency and reduces maintenance costs.

One of the most common applications for differential pressure transmitters is flow measurement. DPharp differential pressure transmitters have some unique signal conditioning features to eliminate instability at low flow rates.

The major methods of improved oil recovery are water flooding and steam injection. "These technologies make a tremendous contribution to recovering additional oil from old wells as well as improve primary recovery of operating oil fields."

HART communication is a means of transmitting multiple signals by superimposing long-standard 4-20 mA DC analog signals on digital signals. The figure below is an example of connecting field instruments and upstream devices using HART communication compatible VJA1/H signal conditioners.

The use of recycled oil as an energy source presents a significant processing problem. Because composition of the fluid is not consistent and it also may contain impurities, the use of conventional flowmeter technologies is not practical. ADMAG CA Series, however, has been shown to provide reliable and stable flow measurement of recycled oil containing water.

The paperless recorder DX series instruments allow you to determine temperature and humidity, and manage the results as manufacturing and quality data at a reasonable cost with a simple configuration.

Yokogawa provides controller embedded flow calculation library based on AGA (American Gas Association) reports.

Floating-point format calculations have enabled physical quantities (in engineering units) to be used in calculations.

• Effeciently controls the inlet valve and blow-off valve when the compressor starts and stops.
• During steady operation, controls the inlet valve so that the amount of discharged compressed air becomes constant (flow control)
• Surging: Load decreases, the amount of discharge flow and pressure drop, and a limit is exceeded, possibly destroying the compressor.

The client wanted to monitor the pressure of the gas well at offshore platform remotely to reduce maintenance cost and increase safety of maintenance personnel.

Remote leak detection for pipe line was needed to meet new environmental statute. However cabling earthwork is strictly restricted to protect land environment.

Reverse osmosis (RO) is a separation process that uses pressure to force a solution through a membrane that retains the solute on one side and allows the pure solvent to pass to the other side. More formally, it is the process of forcing a solvent from a region of high solute concentration through a membrane to a region of low solute concentration by applying a pressure in excess of the osmotic pressure.

Heat exchangers are devices that provide the flow of thermal energy between two or more fluids at different temperatures. Heat exchangers are used in a wide variety of applications. These include power production; process, chemical and food industries; electronics; environmental engineering; waste heat recovery; manufacturing industry; and air-conditioning, refrigeration, and space applications.
 

The client wanted to monitor the injection gas pressure of gas lift remotely in central control room. Antitheft measures are needed to install new equipments and cables.

Ion Exchange is a method for the exchange of ions between two electrolytes or between an electrolyte solution and a complex molecule. In most cases the term is used to denote the processes of purification, separation, and decontamination of aqueous and other ion-containing solutions with solid polymeric or mineralic ion exchangers.

ISA100 wireless temperature and pressure transmitters.

A battery room is used to storage batteries for emergency power management in the plant. Each substation has battery room and the storage batteries are lead-acid batteries which must be maintained within specified operating temperature limits. Temperature management is important to ensure a long service life of the batteries especially for the plant in desert climates.

Industrial Combustion sources such as thermal cracking furnaces and, process heaters play a critical role in the process industry.

To defray energy costs, many industrial plants have their own boilers to generate steam to produce a portion of their energy needs. In addition to generating power, the steam may also be used directly in plant processes or indirectly via heat exchangers or steam jacketed vessels. 

With industrial and economic development comes increasingly large and advanced power plants and factories. Nevertheless, we find many cases where the original cables, cable tunnels, and other components of the power infrastructure have languished under continuous operation.

Liquefied Petroleum Gas (LPG), or also known as LP Gas or auto gas, is a mixture of hydrocarbon gases used as a fuel in heating appliances and vehicles, and increasing replacing chlorofluorocarbons as an aerosol propellant and a refrigerant to reduce damage to the ozone layer.

The U.S. refineries represent approximately 23 percent of the world's petroleum production, and the United States has the largest refining capacity in the world. Petroleum refining is an industry, which is undergoing intense amounts of scrutiny in the United States from regulatory agencies and environmental groups.

In this Yokogawa RAP Best Practices eBook, you’ll discover how our wealth of knowledge about Integrated Safe Systems and Control of Work is available to help you and your teams design and implement a system that best suits your needs.

Recently, several ARC Advisory Group analysts and management team members had a chance to sit down with the new Yokogawa President and COO, Mr. Takashi Nishijima, and several other top Yokogawa executives to discuss the company's burgeoning presence in the worldwide upstream and midstream oil & gas industry.

The whitepaper discusses the importance of safety culture in achieving a smarter and safer working environment. It highlights statistics on work-related accidents and diseases, the cost of poor safety culture, and the need for a true safety culture achieved through company leadership.

On-site digital champions can drive your operation towards data integration and a more aligned way of working.

The agnostic approach to cybersecurity and solution integration, built around the concept of modularity, offers a scalable and flexible way to reduce the risk of cyberattacks on OT networks.

Get Connected: Advancing Workers and Capabilities
In this whitepaper by Shahzad Khan, you will learn how to use collaborative, integrated, optimized, and autonomous operations to integrate your systems and emerging performance metrics.

By downloading this whitepaper you will learn how to:

• Connect operations, systems, processes, maintenance, and goals
• Empower employees digitally, to improve their decision-making skills
• Gain access to immediate improvements to production efficiency

Digital twins are dynamic digital representations that enable companies to understand, predict and radically reorient their business processes.

Alarm management is not just a project that has a start and end date; it's a continuous cycle. Once the alarm system has been reviewed and improvements have been identified, we must check that controls are in place to ensure the alarm system remains functional. The key is to ensure that the system is continuously monitored and any changes are fully documented. There are seven key steps for alarm management. Rationalization is one of those critical steps.

Tuning PID controllers can seem a mystery. Parameters that provide effective control over a process one day fail to do so the next. The stability and responsiveness of a process seem to be at complete odds with each other. And controller equations include subtle differences that can baffle even the most experienced practitioners. 

The worlds of process automation and production management have been converging for some time. What once used to be islands of automation and production management functionality connected through highly proprietary integration schemes that were costly to maintain have developed into integrated platforms that provide seamless data exchange between the world of automation and the plant floor, the functions of production and operations management, and integration with business level systems.

The world of process automation is governed by procedures. While we like to refer to the process industries as being largely "continuous", this could not be further from the truth. Process manufacturing is constantly in flux.

From engineering to installation, commissioning, operations, and maintenance, FOUNDATION fieldbus offer significant cost reductions of 30 percent or more versus conventional analog systems. Many of these cost reductions come from the advanced functions that fieldbus offers versus analog technology.

The automation suppliers that will be successful in the long term will be those that effectively address application or industry specific problems for end users with a value proposition that cannot be ignored. These problems exist throughout the process industries today, and they won't be solved by simply offering a product, but through a combination of hardware, software, services, application expertise, and knowledge.

In ARC's view, customers need a compelling business value proposition to justify investment in any kind of automation. Vigilance and VigilantPlant were created with this in mind. Yokogawa's vision with VigilantPlant is to create an environment where plant personnel and operators are well informed, alert, and ready to take action. 

Yokogawa has come a long way in making its message clear to the world of process automation. Last year, the company embarked on a full-scale global marketing campaign to make customers aware of the company's focus on system reliability, security, dependability, and robustness. Dubbed "Vigilance", the campaign created a unified message for the company and greatly helped expand awareness of the Yokogawa brand and corporate philosophy.

Process automation end users are under more pressure than ever to do more with less. The current economic climate means that many automation capital projects are on hold. With capital budgets tighter than ever, users instead focus on operational budgets (where cost cutting is also a key concern), or on automation investments with a very rapid return on investment.

In today's dynamic industrial marketplace, the only constant is change. Raw material costs, energy costs, market demands, environmental and safety regulations, technology, and even the nature of the labor force itself are constantly changing, and not always in predictable directions.

Discovering your Baseline with OT Security Risk Assessment

Migration of a refinery's DCS provided an opportunity to reconfigure and consolidate the control rooms and operational management system.

Podcast: The benefits of a tried-and-true pressure-based level measurement technology.

July 2011

Process plants are run according to operational procedures. These procedures consist of a set of tasks that are executed in a consistent manner to achieve a specific objective, such as starting up, shutting down or transitioning a unit as part of making a product. 

Vibrating element (VBE) type gas measurement devices measure refinery reformer stream compositions, power generator hydrogen purity, centripetal compressor gas inputs, process heater fuel gas quality, and others in multiple process control environments.

The EPA rule, 40 CFR 63 Subparts CC and UUU, is forcing refineries to monitor flares. Fortunately, modern analyzer technology makes it possible to meet the requirements, generate the necessary reports, and stay in compliance.
Here’s how to select the right analyzer to meet these demands.

In times of abnormal operations, systems are configured to produce lots of data – humans are not configured to handle or interpret them. However, when presented with the right information, in the right context, during an abnormal condition, humans are able to do things machines cannot.

July 2010

Martin te Lintelo, Yokogawa Europe B.V., The Netherlands, discusses high level control system design for LNG receiving terminals. As demand for LNG increases worldwide, players face seemingly conflicting challenges. On one hand, they must expand capacity in different regions, make the business and production as agile and adaptive as possible, and improve operational efficiency.

The LNG sector presents challenges for the automation supplier, particularly in the implementation of automation systems for regasification terminals. Yokogawa Europe's business development manager, upstream oil and gas Martin te Lintelo looks at the handling of the potential automation-related problem areas and opportunities.

September 2009

Partnering with Saudi Aramco, Yokogawa is providing local project execution including testing and implementing a continuing policy of Saudisation.

August 2006

Many published papers discuss the benefits of subsea HIPPS and many studies show the potential cost-benefit analysis of this technology in deepwater applications. An internet search for subsea HIPPS is informative; however, little appears that discusses the systems already delivered and operating successfully.

Eduard van Loenen and Frank Horden, Yokogawa, describe utilising a modern SCADA system as a collaboration centre platform for bringing 'real-time' operations, maintenance and business information sources together in one integrated visualisation environment.

Only 5% of data is transferred into meaningful information so, asks Frank Horden, Business Development Manager, Yokogawa Global SCADA Center, USA, how to ensure pipeline management data is translated into valuable knowledge?

Chevron turns to deeper relationships with fewer suppliers to increase project execution consistency

Using wireless for gas detection is a very flexible method, and allowed ExxonMobil to establish it as a redundant system

Trinity integrated Systems' iDefine Suite reduces errors and streamlines design of safety instrumented systems

Natural gas pipelines are among the last users of pneumatic controllers, but a more modern digital approach provides many benefits.  Clayton Wilson, Control Instruments Division Manager, Yokogawa Corporation of America, provides a comparison of the two different methods.

Offshore, February 2013

Offshore and deep-water production has been a significant factor in the sustained growth of the oil and gas industries over the past decade and this trend is expected to continue beyond 2013. 

Honeywell and Yokogawa have both been producing Distributed Control System (DCS) platforms for decades, and both are very active in this area. In 1975, Honeywell introduced its TDC2000 platform and Yokogawa brought out CENTUM. These two competing systems emerged from a similar place, oil refining and petrochemical industries, so they started out with similar basic concepts and use cases in mind. 

Machines can support humans when facing a stressful situation. Using a standards-based approach can reduce the likelihood of a problem escalating.

Pipeline & Gas Journal, February 2014

The line of functionality between supervisory control and data acquisition and distributed control system is blurring.  These two traditionally disparate technologies are now seen as competitors in similar application environments.

Immunize Plant Instrumentation Against Uncertainty

The YSS1000 setting software (hereinafter referred to as the YSS1000) is package software to configure the functions of the YS1000 series (hereinafter referred to as the YS1000) devices. Writing and reading of parameters and user programs of the YS1000, and PID tuning and monitoring of user programs can be performed through the use of communication.

TDLS8100 & TDLS8200 Features and Benefits Video

ROTAMASS is the integral and remote type Coriolis Mass Flow Meter. Both types have highly refined digital signal processing electronics, so that accurate and stable mass flow measurement is achieved.

It is the most technologically advanced mass flow meter yet. By combining the superior design of the application specific flow sensor and transmitters with the Total Insight philosophy and functionality, the flexibility of the ROTAMASS to adapt to changing  requirements guarantees performance throughout the lifecycle of the process measurement.

Open up control. Open Process Automation (OPA) opens the door to expanded choices, leverage, and customization.

Create a scalable, sustainable architecture. Remove the restraints of proprietary systems. OPA enables you to leverage all available technologies to open up solutions. Explore the possibilities today.

How much do you know about pressure transmitters? Are you accurately, quickly and reliably measuring pressure? Ultimately, the drive of any good pressure transmitter is to get an accurate, reliable pressure measurement to the data user quickly. This video gives you the answers to your basic questions about pressure and pressure transmitters.

Fired heaters are the largest energy consumer in the manufacturing sector and represent a tremendous opportunity for energy savings. However, energy efficiency is not the only concern for fired heaters. Compliance and safety are continuous challenges.

In this one-hour presentation, we will discuss:

• How to improve fired heater safety and efficiency by controlling combustion using Tunable Diode Laser Spectrometers (TDLS) technology
• The 4 top industry challenges related to fired heaters
• How to efficiently and safely manage combustion
• How TDLS technology can improve operational excellence in fired heaters

Join this webinar to better understand which manifolds you should use for specific applications and conditions. You will learn:

• A brief history of manifolds
• An overview of the different types of manifolds that are available
• The advantages, disadvantages, and application considerations you should consider when selecting a manifold

In this webinar, industry-leading experts will describe how OPAF is selecting standards that will achieve the vision of truly open systems, the status of its efforts, and what this exciting change to the process automation world means to you.

Addresses productivity challenges in the chemical industry and how digital field instruments can improve productivity.

This workshop provided by industry partners Yokogawa and ThreatConnect will show you a way to strategically manage cyber risk within an industrial environment. Learn how to transition from the “break/fix” model of industrial cybersecurity to a business risk management strategy through cyber risk quantification, return on investment (ROI) for industrial cybersecurity solutions calculations, and cyber risk identification.

In this webinar, we will:

• Introduce Yokogawa AI, including Sushi Sensors
• Demonstrate GA10 AI Dashboard and simple setup
• Discuss applications and real-world examples

Sample systems are a crucial component of and have a significant impact on the performance of a process gas chromatograph analyzer. When working on sample systems, you must have a constant awareness of time delays. This fundamentals webinar will take the mystery out of lag times.

DX value delivery at scale requires high-quality data to be accessible to the users and systems that rely on it.

Podcast: The benefits of a tried-and-true pressure-based level measurement technology.